Alliance Manufacturing AquaMaster Model CB-1200 continuous belt aqueous parts washing system designed for continuous in-line cleaning, rinsing, rust-inhibitor application and heated blow-off drying of production components.
Parts are loaded onto a 12" wide stainless-steel flat-wire conveyor belt and conveyed through the machine's three liquid process stages followed by a heated blow-off drying section.
Machine provides a 12" wide product opening with 12" maximum product clearance and an adjustable conveyor speed of approximately 1–6 feet per minute.
Manufacturer: Alliance Manufacturing, Inc.
Model: AquaMaster CB-1200 W/R/R.I./HBLO
Type: Continuous Belt Aqueous Parts Washing System
Number of Process Stages: Three (3) – Wash / Rinse / Rust Inhibit
Drying: Heated Blow-Off
Belt Width: 12"
Maximum Part Height: 12"
Conveyor Speed: Adjustable 1–6 FPM
Electrical: 480 Volt / 3 Phase / 60 Hz
Controls: 24 VDC
Overall Length: Approximately 26'-9"
PROCESS SEQUENCE
Stage 1 – Wash
48" long heated recirculating wash section.
Stage 2 – Rinse
36" long recirculating rinse section.
Stage 3 – Rust Inhibit
18" long heated recirculating rust-inhibitor section.
Stage 4 Drying – Heated Blow-Off
72" long high-pressure heated blow-off section.
CONSTRUCTION
Machine is constructed for industrial aqueous cleaning service with stainless-steel construction utilized extensively throughout the process system.
Tank / Conveyor: Stainless Steel
Interior Process Piping: Stainless Steel
Exterior Piping / Valves: Stainless Steel / Stainless Steel
Pump-to-Tank Connections: Stainless Steel / Silicon Carbide
Spray Tubes: Stainless Steel
Spray Nozzles: Polypropylene
Conveyor Belt: 1" x 1" x 12" Wide Stainless-Steel Flat Wire
Conveyor Sprockets: UHMW
Conveyor Carry Supports: 1.9" Diameter Stainless-Steel Rollers
Product / Conveyor Guides: Stainless Steel / UHMW
Clean-Out Door Seals: EPDM
Canopy: Fiberglass / General Purpose Resin – Vinyl Ester Resin
Process Curtains: 1/8" Thick Neoprene
Heated Blower: Steel Housing with Steel Wheel
Approximate Overall Dimensions
Overall Length: 26'-9"
Overall Width: 8'-4"
Typical Belt Height: 42"
Product Opening: 12"
Maximum Product Clearance: 12"
The drawing also indicates the washer was designed in three shipping modules, with approximate individual shipping weights of 3,000 lbs., 3,000 lbs., and 4,000 lbs., respectively.
Wash Stage
260-Gallon Wash Tank
3 HP Wash Pump
70 GPM @ 30 PSI
54 kW Electric Wash Heat
Stainless-Steel Spray System
Wash Automatic Fill
Wash Level Control
Wash Chip Basket with Access Cover
8" x 15" Wash Micro-Filtration Chamber
100-Micron Filter Bag
Filter Contamination Sensor
Dual Filter Screens
4" Stainless-Steel Belt-Type Oil Skimmer
12" x 24" Clean-Out Door
Rear Access Cover
Flush-Out Provision
2" MNPT Wash Drain
2" MNPT Wash Overflow
Rinse Stage
150-Gallon Rinse Tank
2 HP Rinse Pump
50 GPM @ 20 PSI
Ambient / Unheated Rinse
Stainless-Steel Spray System
Rinse Automatic Fill
Rinse Level Control
Rinse Chip Basket with Access Cover
8" x 15" Rinse Micro-Filtration Chamber
50-Micron Filter Bag
Filter Contamination Sensor
12" x 24" Clean-Out Door
Rear Access Cover
2" MNPT Rinse Drain
2" MNPT Rinse Overflow
Rust-Inhibit Stage
37-Gallon Rust-Inhibit Tank
2 HP Rust-Inhibit Pump
30 GPM @ 20 PSI
24 kW Electric Heat
Stainless-Steel Spray System
Rust-Inhibit Automatic Fill
Rust-Inhibit Level Control
8" x 15" Rust-Inhibit Micro-Filtration Chamber
50-Micron Filter Bag
Filter Contamination Sensor
2" MNPT Drain
2" MNPT Overflow
Heated Blow-Off
72" Long Heated Blow-Off Section
7.5 HP High-Pressure Blower
1,200 CFM @ 17" Static Pressure
24 kW Electric Heat
Heated air-knife/blow-off drying system
Conveyor System
12" Wide Stainless-Steel Flat-Wire Conveyor Belt
12" Maximum Product Height
1/2 HP Conveyor Drive
Adjustable 1–6 FPM Belt Speed
Conveyor Drive with Jam Limit
Stainless-Steel Conveyor Support Rollers
Stainless-Steel / UHMW Product Guides
Product Load Sensor
Emergency Stop Stations
Exhaust System
1 HP Exhaust Fan
520 CFM @ 2" Static Pressure
Controls
Allen-Bradley MicroLogix 1400 PLC
Allen-Bradley PanelView 800 Color HMI
24 VDC Control Voltage
Emergency Stop Circuit
Product Load Sensor
Tank Level Controls
Filtration Contamination Monitoring
Electrical
480 Volt / 3 Phase / 60 Hz
153.1 Full Load Amps
200 Amp Disconnect
Fused at 175 Amps
24 VDC Controls
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