Quantity Available: Two (2)
Manufacturer: MecWash Systems Ltd.
Model: Maxi 1200
Type: Single-Chamber Multi-Process Aqueous Cleaning & Drying System
Condition: Used
Electrical: 480 Volt, 3 Phase, 60 Hz
Benchmark Machine Tools is pleased to offer the following used MecWash Maxi 1200 aqueous cleaning and drying systems.
These systems were originally engineered as high-performance, multi-process cleaning systems utilizing a combination of heated flood/immersion washing, high-volume spray washing, flood and spray rinsing, rotational processing, hot-air drying and vacuum drying within a single process chamber.
CONSTRUCTION
The process chamber, solution tanks, pumps, filters, valves, piping and other components in contact with the process solutions are constructed from stainless steel or other suitable corrosion-resistant materials.
MACHINE SERVICES
Electrical Supply: 480 Volt / 3 Phase / 60 Hz
Control Voltage: 24 VDC
Compressed Air: Minimum approximately 75 PSI
Water Connection: 3/4" BSP
Water Pressure: 3–5 Bar
Minimum Water Flow: 25 L/Min
Drain Connection: 1" BSP
Remote Access Connection: RJ45 Ethernet
PROCESS CHAMBER & LOAD CAPACITY
Process Chamber: 23" W x 25" H x 48" L
Maximum Workload: 440 lbs.
Variable Rotation Speed: 2–10 RPM
Rotation, Oscillation and Stationary Processing Capability
180° Indexing Chamber
Central Dividing Shelf
Two-fixture processing configuration
Load Height: Approximately 43"
The 180° indexing arrangement allows one fixture to be loaded, the chamber indexed, and a second fixture loaded on the opposite side of the central dividing shelf for simultaneous processing.
WASH SYSTEM
Recirculating Heated Flood/Immersion Wash
High-Volume Recirculating Spray Wash
Wash Tank Capacity: 315 Gallons
Wash Tank Heat: 36 kW
Maximum Wash Temperature: 194°F
Wash Pump: 3 HP
Wash Flow Rate: 185 GPM
Spray Pressure: 15 PSI
500-Micron Stainless-Steel Mesh Strainer
30-Micron In-Line Cartridge Filtration
Oil Separation System
Automatic Wash Chemical Dosing
Automatic Water Level/Top-Up
The system is designed to rotate or oscillate the workload during processing while utilizing a combination of flood and high-volume/low-pressure spray cleaning to provide solution penetration into complex component geometries.
RINSE SYSTEM
Recirculating Heated Flood/Immersion Rinse
Recirculating Spray Rinse
Rinse Tank Capacity: 264 Gallons
Rinse Tank Heat: 18 kW
Maximum Rinse Temperature: 194°F
Rinse Pump: 3 HP
Rinse Flow Rate: 185 GPM
Spray Pressure: 15 PSI
500-Micron Stainless-Steel Mesh Strainer
10-Micron In-Line Cartridge Filtration
Oil Separation System
Automatic Rinse Chemical Dosing
HIGH-VELOCITY HOT-AIR DRYING
Rotational High-Velocity Hot-Air Dry
3 HP Drying Blower
Approximately 206 CFM
12 kW Air Heater
Maximum Air Temperature: 285°F
The workload can continue to rotate during the drying cycle, promoting drainage of retained water from component recesses and complex geometries.
VACUUM DRYING
Equipped with an integrated rotational vacuum drying system designed to assist in removing residual moisture from blind holes, recesses, close-fitting surfaces and other areas where water may be retained through capillary action.
Vacuum Pump Rating: 4 kW
Vacuum Level: Less than 50 mbar absolute
FILTRATION & SOLUTION MANAGEMENT
The machine incorporates separate filtration and solution-management systems for both the wash and rinse stages.
Wash Filtration:
500-Micron Stainless-Steel Strainer → 30-Micron Cartridge Filtration → Oil Separation
Rinse Filtration:
500-Micron Stainless-Steel Strainer → 10-Micron Cartridge Filtration → Oil Separation
Both wash and rinse solutions are heated and recirculated.
CONTROLS
Programmable PLC-Based Machine Control
Multiple Programmable Process Recipes
Six Standard Preset/Variable Programs
Password-Protected Program Modification
Programmable Process Stage Times
Programmable Rotation Speeds
Programmable Temperature Settings
Real-Time Process Display
Fault Diagnostics and Fault History
Filter and Temperature Alarms
Chemical Feed Monitoring
24-Hour / 7-Day Heater Time Clock
EWON Internet Connectivity for Remote PLC Access
Three-Color Machine Status Beacon
CONVEYOR / MATERIAL HANDLING
Equipped with roller conveyor material-handling system originally supplied with:
48" Wide x 10' Long Roller Conveyor
Sliding Pallets
Drip Tray
Guide Rails
Equipped with
180° Chamber Indexing
Central Dividing Shelf
Variable-Speed Workload Rotation
Contra-Rotation Capability
Oscillation Capability
Stationary Processing Capability
Heated Spray/Flood Wash
Heated Spray/Flood Rinse
Wash Cartridge Filtration
Rinse Cartridge Filtration
Wash Oil Separator
Rinse Oil Separator
Automatic Wash Chemical Dosing
Automatic Rinse Chemical Dosing
High-Velocity Hot-Air Dry
Vacuum Dry
Automatic Water Top-Up
Steam Extraction / Condensation Unit
Remote PLC Connectivity
Roller Conveyor System
Sliding Pallets
Component Trays / Fixtures
The original equipment proposal documents these major installed features, including the filtration, oil separation, chemical dosing, hot-air and vacuum drying, conveyor, remote connectivity and vapor condensation equipment.
TRAYS / COMPONENT FIXTURES INCLUDED
The two machines will be supplied with approximately $50,000 worth of existing trays/component fixtures, divided evenly between the two systems.
Approximately $25,000 worth of trays/fixtures will be included with each machine.
The tooling was originally engineered for use with the MecWash systems and provides the buyer with a substantial amount of existing material-handling tooling that may potentially be utilized as-is or modified to accommodate future applications.
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