COMPLETE ROTARY DRUM WASHER & RINSE/DRY SYSTEM
PROCESS SPECIFICATIONS
Parts: Steel Stampings
Drum Speed: 7.5 RPM tumbling / 7.5 RPM discharge
Production Rate: 170 CFH
Maximum Load Capacity: 1,800 lb batch
Operating Temperature:
Wash Stage: 160°F
Rinse Stage: 160°F
Heat Source: Electric, 460V
Sound Level: 85 dB (drum running empty)
MECHANICAL CONSTRUCTION
Washer Housing: 12-gauge hot rolled steel
Dryer Housing: 14-gauge aluminum
Tank Construction: 12-gauge hot rolled steel
Frame & Hood: All hot rolled steel
Insulation:
Washer: 2" fiberglass panels
Dryer: 4" fiberglass panels
ROTARY BATCH DRUM ASSEMBLY
Drum Construction
Drum Type: Hexagon Batch Processing Drum
Drum Size: 48" diameter x 72" length
Material: 3/4" Hot Rolled Steel
Drum Head: Integrated discharge chute
Retaining Cone: 60" diameter x 80" length, 3/8" HRS
Running Bands
Load End Running Band:
3-1/4" x 2-3/4"
55-1/4" ID
58" Finished OD
Discharge End Running Band:
3-1/2" x 2-3/4"
61-1/4" ID
64" Finished OD
Drive Interface
Plate Sprocket:
#881 Chain
78 Tooth
1" Thick
Trunnions
(4) Heavy-duty 14" trunnions complete with shafts and bearings
INTERNAL FLIGHTS & TUMBLING SYSTEM
The batch drum shall include a fully integrated internal tumbling flight system designed to provide controlled part agitation, lift, tumble, and forward conveyance through the wash process.
Flight Construction
Material: Hot Rolled Steel Flat Bar
Flight Size: 1" x 1/4" HRS Flat Bar
Configuration: Continuous spiral pattern through wash section
Quantity: Multiple spiral flights with lead-in and discharge transition baffles
Attachment: Fully welded to drum shell
Flight Function
Provides uniform tumbling action
Controls dwell time
Promotes part separation and fluid drainage
Prevents part nesting
Improves washing and deburring efficiency
SEPARATOR SCREEN
Separator Screen Size: 24-1/2" x 74"
Heavy-duty perforated steel construction
Integrated mounting flange at unload end
Designed to mate directly to rinse-dryer drum flange
Welded structural support ribs
Drain baffle system under screen
Perforation Pattern
Hole Size: 3/4" diameter
Pattern: Staggered
TANK SYSTEM
Wash Tank Capacity: 475 gallons
Rinse Tank Capacity: 250 gallons
Sloped bottoms, clean-out ports, overflow and drain connections
Water level control and overflow outlet
HEATING SYSTEM
Electric immersion heating system:
Wash Tank Heaters: 120 kW
Rinse Tank Heaters: 60 kW
Rust Prevent Heaters: 36 kW
Total Connected Heater Load: 216 kW
PUMPING SYSTEM
Wash Pump: 20 HP
Rinse Pump: 15 HP
Rust Prevent Pump: 10 HP
Sump Pump: 5 HP
Return Pump: 5 HP
All pumps skid mounted with motors, couplings, strainers and isolation valves.
DRYING & BLOW-OFF SYSTEM
(2) 15 HP blow-off blowers
(1) 20 HP dryer circulation blower
High-velocity air knives
Insulated drying tunnel
Exhaust outlet and fresh air inlet
ELECTRICAL SYSTEM
Incoming Power: 460V / 3 Phase / 60 Hz
Total Connected Load: 460 kW
PLC control system
Motor starters and heater contactors
Safety interlocks and emergency stops
NEMA industrial enclosure
DIMENSIONS
Overall System Length: Approx. 27 feet
Overall Height: 11'-9½"
Unload Elevation Width: 5'-0"
Unload Elevation Depth: 2'-6"
LUBRICATION
Centralized lubrication block
Drum trunnions, drive system, and blower bearings tied into common lubrication system
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