7 Station Ultrasonic Washer from Clean Room, Immaculate!
Chamber 1 : Cleaning with ultrasound at max. 70°C:
Medium: ELMA cleaner and RO water
service dimensions: 870 x 1000 x 850 mm (L x W x liquid level) Capacity: 920 I (740 I + 180 I) chamber 1 : Cleaning with ultrasound up to max. 70°C: medium : ELMA cleaner and RO water Usable dimensions: 870 x 1000 x 850 mm (L x W x liquid depth) Contents: 920 I (740 I+ 180 I)
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6-storey stainless steel screw-in heater, output 6 kW each Monitoring: Monitoring via safety thermostat Level monitoring: Dry running protection TGS, surface protection OFS, level normal
Ultrasound: Multi-frequency ultrasonic vibrating plates flanged to the bottom and sides of the chamber, total power 10000 W, bottom: 2 x 2000W; frequency 35/130 kHz.
Sides: 4 x 1500W ; Frequency 35/130 kHz
Goods movement: turning, swiveling, oscillating (depending on the program)
Ringing/re-ringing: automatic ringing and re-ringing of the chamber by on-site RO water Ober remotely controlled diaphragm valve, level-controlled
Dosing: Conductivity-controlled automatic dosing from
cleaner concentrate using a diaphragm dosing pump
Inlet: from the upper flow of chamber 3, or from the oil separator (option) Upper flow: prepared for the connection of an oil separator, volume the
upper bag approx. 140 liters
Emptying: Upper manual ball valve ON 50 in the on-site disposal of bathroom care : pump-filter unit, 20" filter cartridges, 5µm
-Chamber prepared for the connection of an oil separator Cleaning time: Program dependent, controlled by PLC and
Material: 1.4571, welded and electro-polished
Temperature: max. 70°C
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
level monitoring: dry run protection TGS, overfilling protection OFS, level normal
Ultrasound: multifrequency ultrasonic transducer disks flanged at the bottom and the sides of the chamber, total power 10000 W,
Bottom: 2 x 2000 W,· frequency 35/130 kHz
Sides: 4 x 1500W ; frequency 35/130 kHz
Movement of items: turning, waving, oscillating (depending on program) Filling/Refilling: automatic filling and refilling of the chamber with customer
provided RO water through diaphragm valve, level-controlled
Dosing: conductivity-controlled automatic dosing of cleaning concentrate via diaphragm dosing pump
Supply: from overflow of chamber 3, or from oil separator (optional)
Overflow: prepared for the connection of an oil separator, volume of overflow tank approx. 140 liter
Draining: via manual ball valve ON 50 into customer-provided discharge system
Bath care: pump filter aggregates, 20" filter candles, 5 µm
chamber prepared for the connection of an oil separator cleaning time: depending on the program, controlled and variable by SPC
chamber 2: Flow coils with ultrasound up to max. 70°C: medium : City water or RO water Usable dimensions: 870 x 1000 x 850 mm (L x W x liquid depth) Capacity: 920 I (740 I+ 180 I)
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6-storey stainless steel screw-in heater, output 6 kW each Monitoring: Monitoring via safety thermostat Level monitoring: Dry running protection TGS, upper flood protection OFS, level normal
Ultrasound: Multi-frequency ultrasonic vibrating plates flanged to the bottom and sides of the chamber, total power 10000 W, bottom: 2 x 2000W; frequency 35/130 kHz.
Sides: 4 x 1500W ; Frequency 35/130 kHz
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Goods movement: turning, swiveling, oscillating (depending on the program)
Filling/refilling: automatic filling and refilling of on-site city or RO water via externally controlled proportional valve, level controlled.
In addition, the proportion of city and RO water can be manually adjusted via the flow meter
Inflow: from the upper reaches of the chamber 4
Upper course: for on-site disposal, volume of the upper course pocket approx.
140 liters
Emptying: Upper manual ball valve ON 50 in the on-site disposal of bathroom care : Pump-filter unit, 20" filter candles, 5µm Cleaning time: Program dependent, controlled by PLC and adjustable
Chamber 2: Flow rinsing with ultrasound at max. 70°C:
Medium: city water or RO water
service dimensions: 870 x 1000 x 850 mm (L x W x liquid level) Capacity: 920 I (740 I+ 180 I)
Material: 1.4571, welded and electro-polished
Temperature: max. 70°G
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
Level monitoring: dry run protection TGS, overfilling protection OFS, level normal
Ultrasound: multifrequency ultrasonic transducer disks flanged at the bottom and the sides of the chamber, total power 10000 W,
Bottom: 2 x 2000W ; frequency 35/130 kHz Sides: 4 x 1500 w, frequency 35/130 kHz
Movement of items: turning, waving, oscillating (depending on program) Filling/Refilling: automatic filling and refilling of the chamber with customer
provided city water or RO water through proportional valve, level
controlled; the portion of city and RO water can also be adjusted by hand through a flowmeter
Supply: from overflow of chamber 4
Overflow: into customer-provided discharge system, volume of overflow tank approx. 140 liter
Draining: via manual ball valve ON 50 into customer-provided discharge system
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Bath care: pump filter aggregates, 20" filter candles, 5 µm
Cleaning time: depending on the program, controlled and variable by SPC
chamber 3 : Cleaning with ultrasound up to max. 70°C: medium : ELMA cleaner and RO water Usable dimensions: 870 x 1000 x 850 mm (L x W x liquid depth) Contents: 920 I (740 I+ 180 I)
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6 stainless steel screw-in heaters, output 6 kW each Monitoring: Monitoring by means of safety thermostat Level monitoring: Dry running protection TGS, surface filling protection OFS, level normal
Ultrasound: Multi-frequency ultrasonic vibrating plates flanged to the bottom and sides of the chamber, total power 10000 W, bottom: 2 x 2000W; frequency 35/130 kHz.
Sides: 4 x 1500W ; Frequency 35/130 kHz
Goods movement: turning, swiveling, oscillating (depending on the program)
Filling/refilling: automatic filling and refilling of the chamber with on-site RO water via externally controlled diaphragm valve, level controlled
Dosing: Conductivity-controlled automatic dosing of cleaning concentrate using diaphragm dosing pump
Upper course: Upper course cascade to the bottom of chamber 1, volume of the upper course pocket approx. 140 liter
Emptying: Upper manual ball valve DN 50 in the on-site disposal of bathroom care : pump-filter unit, 20" filter cartridges, 3µm
cascade to chamber 1
Cleaning time: Program dependent, controlled by PLC and adjustable
Chamber 3: Cleaning with ultrasound at max. 70°C:
Medium: ELMA cleaner and RO water
service dimensions: 870 x 1000 x 850 mm {L x W x liquid level) Capacity: 920 I (740 I + 180 I)
Material: 1.4571, welded and electro-polished
Temperature: max. 70°G
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
Level monitoring: dry run protection TGS, overfilling protection OFS, level normal
Ultrasound: multifrequency ultrasonic transducer disks flanged at the bottom and the sides of the chamber, total power 10000 W,
Bottom: 2 x 2000W ; frequency 35/130 kHz Sides: 4 x 1500 W; frequency 35/130 kHz
Movement of items: turning, waving, oscillating (depending on program) Filling/Refilling: automatic filling and refilling of the chamber with customer
provided RO water through diaphragm valve, level-controlled
Dosing: conductivity-controlled automatic dosing of cleaning concentrate via diaphragm dosing pump
Overflow: cascade to bottom of chamber 1, volume of overflow tank approx.
140 liters
Draining: via manual ball valve ON 50 into customer-provided discharge system
Bath care: pump filter aggregates, 20" filter candles, 3 µm cascade to chamber 1
Cleaning time: depending on the program, controlled and variable by SPC
chamber 4: Flow!spooling with ultrasound up to max. 70°C: medium : City water or RO water Usable dimensions: 870 x 1000 x 850 mm (L x W x Liquid depth) Content: 920 I (740 I+ 180 I)
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6-storey stainless steel screw-in heater, output 6 kW each Monitoring: Monitoring via safety thermostat Level monitoring: Dry running protection TGS, surface protection OFS, level normal
Ultrasound: Multi-frequency ultrasonic vibrating plates flanged to the bottom and sides of the chamber, total power 10000 W, bottom: 2 x 2000W; frequency 35/130 kHz.
Sides: 4 x 1500W; Frequency 35/130 kHz
Goods movement: turning, swiveling, oscillating (depending on the program)
Filling/refilling: automatic filling and refilling of on-site city or RO water via externally controlled proportional valve, level controlled.
In addition, the proportion of city and RO water can be manually adjusted via the flow meter
Inlet: Buffer tank of chamber 5 (VE cascade, share approx. 10%) or
Continuous supply of on-site city or RO water. Heating by instantaneous water heater
Upper course: Upper course cascade to the bottom of chamber 2 , volume of the upper course pocket approx. 140 liter
Emptying: Upper manual ball valve DN 50 in the on-site disposal of bathroom care : Pump-filter unit, 20" filter candles, 3µm Cleaning time: Program dependent, controlled by PLC and adjustable
Chamber 4: Flow rinsing with ultrasound at max. 70°C:
Medium: city water or RO water
service dimensions: 870 x 1000 x 850 mm (L x W x liquid level) Capacity: 920 I (740 I + 180 I)
Material: 1.4571, welded and electro-polished
Temperature: max. 70°G
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
Level monitoring: dry run protection TGS, overfilling protection OFS, level normal
Ultrasound: multifrequency ultrasonic transducer disks flanged at the bottom and the sides of the chamber, total power 10000 W,
Bottom: 2 x 2000W ; frequency 35/130 kHz Sides: 4 x 1500 W; frequency 35/130 kHz
Movement of items: turning, waving, oscillating (depending on program) Filling/Refilling: automatic filling and refilling of the chamber with customer
provided city water or RO water through proportional valve, !eve/
controlled; the portion of city and RO water can be adjusted by hand through a flowmeter
Supply: feed tank of chamber 5 (DI cascade, portion approx. 10%) or continuous supply from customer-provided city or RO water, heated by flow heater
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tank approx. 140 litre
Draining: via manual ball valve ON 50 into customer-provided discharge system
Bath care: pump filter aggregates, 20" filter candles, 3 µm
Cleaning time: depending on the program, controlled and variable by SPC
chamber 5 : Flow coils with ultrasound up to max. 70°C:
medium : demineralized water
Usable dimensions: 870 x 1000 x 850 mm (L x W x Depth) Contents: 920 L (740 L + 180 I)
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6-storey stainless steel screw-in heater, output 6 kW each Monitoring: Monitoring via safety thermostat Level monitoring: Dry running protection TGS, level normal
Ultrasound: Multi-frequency ultrasonic vibrating plates flanged to the bottom and sides of the chamber, total power 10000 W, bottom: 2 x 2000W; frequency 35/130 kHz.
Sides: 4 x 1500W ; Frequency 35/130 kHz Product movement: turning, swiveling, oscillating (depending on the program)
Filling/refilling: automatic filling and refill deionized water Ober the upper reaches of chamber 6, level-controlled.
Inflow: Over the upper reaches of the chamber 6
Upper flow: Upper flow cascade to a buffer tank (loss quantity is continuously fed into chambers 4 and 2), remaining quantity into on-site VE processing
Volume of the upper bag approx. 140 liters
Emptying: Upper manual ball valve DN 50 in the on-site disposal of bathroom care : pump-filter unit, 20" filter cartridges, Sµm
-Chamber for the connection of an oil separator prepared Cleaning time: Program dependent, controlled by PLC and adjustable
Chamber 5: Flow rinsing with ultrasound at max. 70°C:
Medium: DI water
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service dimensions: 870 x 1000 x 850 mm (L x W x liquid level) Capacity: 920 I (740 I + 180 I)
Material: 1.4571, welded and electro-polished
Temperature: max. 70°C
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
level monitoring: dry run protection TGS, level normal
Ultrasound: multifrequency ultrasonic transducer disks flanged at the bottom and the sides of the chamber, total power 10000 W,
Bottom: 2 x 2000W ; frequency 35/130 kHz Sides: 4 x 1500 W, frequency 35/130 kHz
Movement of items: turning, waving, oscillating (depending on programs)
Fi/ling/Refilling: automatic filling and refilling of the chamber with DI water from overflow of chamber 6, level-controlled
Supply: from overflow of chamber 6
Overflow: overflow cascade into feed tank (loss quantity is continuously taken into chambers 4 and 2), remaining quantity into customer provided DI processing, volume of overflow tank approx. 140 liter
Draining: via manual ball valve ON 50 into customer-provided discharge system
Bath care: pump filter aggregates, 20" filter candles, 5 µm
chamber prepared for connection of an oil separator
Cleaning time: depending on the program, controlled and variable by SPC
chamber 6 : Flow coils with ultrasound up to max. 70°C:
medium : demineralized water
Usable dimensions: 870 x 1000 x 850 mm (L x Bx Liquid depth) Content: 920 I (740 I+ 180 I)
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6-storey stainless steel screw-in heater, output 6 kW each Monitoring: Monitoring by means of safety thermostat
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Level monitoring: Dry running protection TGS, level normal Goods movement: Turning, swiveling, oscillating (depending on the program)
Filling/refilling: automatic filling and refilling of demineralized water provided by the customer via the upper flow of chamber 7, level-controlled.
Inflow: Over the upper reaches of the chamber 7
Upper course: upper course cascade to the bottom of chamber 5 , volume the upper pocket approx. 140 liter
Emptying: Upper manual ball valve DN 50 in the on-site Disposal Cleaning time: Program dependent, controlled by PLC and adjustable
Chamber 6: Flow rinsing with ultrasound at max. 70°C:
Medium: DI water
service dimensions: 870 x 1000 x 850 mm (L x W x liquid level) Capacity: 920 I (740 I + 180 I)
Material: 1.4571, welded and electro-polished
Temperature: max. 70°C
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
level monitoring: dry run protection TGS, level normal
Movement of items: turning, waving, oscillating (depending on program) Filling/Refilling: automatic filling and refilling of the chamber with customer
provided DI water from overflow of chamber 7, level controlled
Supply: from overflow of chamber 7
Overflow: overflow cascade to bottom of chamber 5, volume of overflow tank approx. 140 liter
Draining: via manual ball valve ON 50 into customer-provided discharge system
Cleaning time: depending on the program, controlled and variable by SPC
chamber 7 : Flow coils with ultrasound up to max. 70°C:
medium : demineralized water
Usable dimensions: 870 x 1000 x 850 mm (L x Wx Liquid depth) Content: 920 I (740 I+ 180 I}
Material: 1.4571, welded and electropolished
Temperature: max. 70°C
Temperature control: Pt 100 and software controller, temperature display on
control panel,
Heating: 6-storey stainless steel screw-in heater, output 6 kW each Monitoring: Monitoring via safety thermostat Level monitoring: Dry running protection TGS, surface protection OFS, level normal goods movement: turning, swiveling, oscillating (depending on the program)
Filling/refilling: automatic filling and refilling of on-site RO water via externally controlled diaphragm valve, level-controlled
Inlet: continuous inlet via diaphragm valve and flow meter adjustable. warming des deionized water From the instantaneous water heater or from the pure water circulation system
Upper course: Upper course cascade to the bottom of chamber 6 , volume of the upper course pocket approx. 140 liter
Emptying: Upper manual ball valve DN 50 in the on-site Disposal cleaning time: Program dependent, controlled and adjustable by PLC
Chamber 7: Flow rinsing with ultrasound at max. 70°C:
Medium: DI water
service dimensions: 870 x 1000 x 850 mm (L x W x liquid level) Capacity: 920 I (740 I + 180 I)
Material: 1.4571, welded and electro-polished
Temperature: max. 70°G
Temperature control: Pt 100 and software control, temperature indication at operating panel
Heating: 6 stainless steel screw-in heating elements, power 6 kW each Monitoring: via safety thermostat
level monitoring: dry run protection TGS, overfilling protection UFS, level normal
Movement of items: turning, waving, oscillating (depending on program) Filling/Refilling: automatic filling and refilling of the chamber with customer
provided RO water through diaphragm valve, level-controlled
Supply: continuous supply through diaphragm valve and flowmeter, variable; heating of the DI water by a flow heater, or from pure water unit
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Overflow:
Draining:
Cleaning time:
overflow cascade to bottom of chamber 6, volume of overflow tank approx. 140 litres
via manual ball valve ON 50 into customer-provided discharge system
depending on the program, controlled and variable by SPC
chamber 8: Vacuum drying
Vacuum dryer LCV 850/950/850 V designed as a top loader with pneumatic sliding lid.
Usable dimensions: approx. 850 x 950 x 850 mm {L x W x H)
Gates: pneumatic driven, with linear guides guided sliding door, seal Viton
Material: Inner chamber: Stainless steel 1.4301 Stiffeners: Stainless steel 1.4301
Vacuum pump: 2-storey oil-sealed rotary vane vacuum pump, power 2.2kW
Nominal suction capacity: 2 x 300 m 3 /h
Water input: approx. 1.5 kg/h (evenly distributed on the surface distributed) Final total pressure: approx. 2 mbar in continuous operation
10 mbar are reached after 40 seconds
Pressure monitoring: Vacuum meter DIAVAC DV1000 (display range 0-1000mbar Additional heating: - Fan with 3000m 3 /h rolling capacity
- 2 heating registers a 9000W
- Air flow through air deflectors
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Miscellaneous:
boiling delay:
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- oil pipeline goal the Vacuum pump (in multi-shift operation necessary)
- Oil deficiency protection of the vacuum pump
- pressure-side condensate drain
- Depending on the program, the intermediate ventilation function and auxiliary heating set become
-up to 5 cycles of vacuum/ventilation with additional heating can be set according to the tests at Meier
-the sliding lid is equipped with a viewing window
-Retrofit option for IR emitters
Slowly passing through the boiling point using a software-controlled supply air valve in order to introduce pressure-controlled heated and filtered supply air into the vacuum chamber shortly before the boiling point is reached.
The setting parameters must be determined empirically once using steam pressure functions and determining the part temperature.
Drying programs:20 different drying programs for the
Vacuum dryer with up to 5 vacuum heating cycles
Pump operation:
A notice:
The two pumps are operated alternately in normal operation and can be connected together depending on the program.
The vacuum dryer is designed based on our drying tests of carbon coils with a water carryover of approx. 20g/piece.
For a batch size of 16 stocks, this corresponds to a water input of 3209/batch. However, we assume that several of these batches will not be dried directly one after the other.
Chamber 8: Vacuum d!Y..,er
Vacuum dryer LCV 850/950/850 V designed as top loader with pneumatic slide cover. service dimensions: approx. 850 x 950 x 850 mm (L x W x H)
Doors: pneumatic drive, linear guiding sealing Viton
Material: inside: stainless steel 1.4301 reinforcements: stainless steel 1.4301
Vacuum pump: 2 piece oil sealed slide vane rotary vacuum pump, power 2.2kW nominal suction: 2 x 300 m 3 /h
Water drag in: approx. 1.5 kg/h (evenly distributed on the surface)
End pressure total: approx. 2 mbar permanently operation
10 mbar are reached after 40 seconds
Pressure monitoring: vacuum meter DIAVAC DV1000 (indication range 0 - 1000mbar) Additional heating: - fan with 3000m 3 /h circulating volume
- 2 heating registers a 9000 W
- air channeling through channeling sheets
Miscellaneous: - oil runback duct for vacuum pump
(necessary for multi-shift operation)
- oil deficiency protection of vacuum pump
- pressure-side drain duct for condensate
- Depending on the program the functions intermediate ventilation and additional heating can be switched on
- up to 5 cycles vacuum/ventilation with additional heating can be set (acc. to tests by Messrs. Meier)
- the sliding cover is fitted with an inspection window
- retrofitting with JR beamers possible
Boiling delay: slow going through boiling point by software-controlled air supply valve, to feed heated and filtered supply air into the vacuum chamber shortly before the boiling point is reached;
the setting parameters must be determined empirically aided by steam pressure functions and the measuring of the temperature of the items
drying programs: 20 different drying programs available for the vacuum dryer, with up to 5 vacuum heating cycles
pump operation: the two pumps are operated alternately in standard operating mode and can be operated in parallel mode depending on the program
Note: based on the drying tests the vacuum dryer is designed with cooling spirals with a water drag-in volume of approx. 20glpieces; with a batch of 16 pieces this corresponds to a water drag-in volume of 320g/charge; We assume, however, that it is not required to dry more than one charge directly one after the other
Robot carriage :
Transport device with horizontal carriage and vertical telescopic axis.
Portal guide rail system with a carriage. A vertical linear axis with a gripper system for moving the transport frames to the corresponding system positions is attached to the carriage.
Batch weight: Speeds: Acceleration: Position detection: Axle drives: Note:
max. 85 kg
max. 0.4 m/sec
approx. 1 m/s 2
Incremental rotary pulse encoder servo motors, manufacturer: Berger-Lahr
The ceiling carriage is designed for a cycle time of 6 minutes. If necessary, an additional carriage can be retrofitted later
Robot waggon:
Transport device with horizontal wagon and vertical telescope axle.
Portal rail system with one wagon. The wagon is fitted with a vertical linear axle plus gripper system to grab the carrier frames and place them to the correct loading position.
batch weight: max. 85 kg
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Speed: Acceleration: Distance measuring: Axle drives:
Note:
max. 0.4 mlsec
approx. 1 mls 2 incremental encoders
servo motors, make Berger-Lahr
the wagon is designed for cycle time of 6 minutes; if necessary an additional wagon can be retrofitted at a later time
lifting devices :
Vertical lifting device with integrated rotation system and basket holder with locking mechanism. The oscillation movement is carried out via the linear axes.
Number:
Control: Structure:
Speeds: Acceleration: Position detection: Axle drives:
7th floor, i.e. every cleaning and rinsing room is equipped with a lifting device equipped,
PLC - control of the Attachment
The linear units for the lifting devices are arranged behind the chambers.
max. 0.25 m/sec
approx. 1 m/s 2
Incremental rotary pulse encoder servo motors, manufacturer: Berger-Lahr
Lift devices:
Vertical lift device with integrated rotation system and carrier support device with lock. The oscillation movement is carried out by the linear axles.
Number: 7 pieces, each cleaning chamber is equipped with one lift device Control: SPC control of the installation
Structure: the linear units for the lift devices are arranged behind the chambers
Speed: max. 0.25 m/sec
Acceleration: approx. 1 mls 2 Distance measuring: incremental encoder
Axle drives: servo motors, make Berger-Lahr
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rotation device :
Construction:
Drive: Movements: Locking:
path recording:
Rotation device for chambers 1 - 7, attached to the respective lifting device or integrated into the vacuum drying chamber
Three-phase gear motor with brake and external fan, turning, swiveling
The locking mechanism of the goods carrier is integrated into the support frame of the rotation device.
incremental rotary encoder
Rotation device:
Structure: rotation devices for chambers 1 - 7, fitted to the respective lift devices, or integrated into the vacuum dryer chamber
Drive: three-phase current gear motor with brake and ventilation system
Movements: turning, waving
Lock: lock for securing the carrier trays fitted to the support frame of the rotation device
Distance measuring: incremental encoder
Lifting device for goods carrier:
The goods carriers are placed on the lifting table by the robot. The pneumatic lifting device lowers the goods carriers from the storage level of the robot to the transport level of the cross-discharger.
Frame: Stroke: Lifting drive: Track width:
stainless steel
400 mm (from 800 mm to 1200 mm height)
Pneumatic cylinder approx. 637 mm
Lift device for carrier trays:
The carrier trays are placed on the lift table by the robot. The pneumatic lift device lowers the carrier trays from the robot unloading level down to the transport level of the unloading device.
Frame: Lift:
Lift drive: Belt width:
stainless steel
400 mm (from 800 mm to 1200 mm height) pneumatic cylinder
approx. 637 mm
27
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unloading device for goods carriers:
Friction roller conveyor installed along the system axis, with separation and unloading stop, as well as a cross-discharger with short stroke device. Loading height approx. 800 mm. The goods carriers are transported through the cross-discharger to the unloading belt. On the unloading belt, the goods carriers are transported via separation to the unloading stop. After the unloading stop is activated, the goods carrier is automatically transported to the loading position.
Frame: Track length: Track width: Transport rollers: Drive: Transport speed: Buffer capacity:
stainless steel
approx. 4600 mm
approx. 640 mm
driven friction rollers made of stainless steel three-phase gear motor
approx. 5 m/min
7 pieces of goods carriers
Unloading device for carrier trays:
Friction roller conveyor arranged along the installation axle, fitted with separation device and unloading stop device and an unloading conveyor arranged across the installation axle and fitted with a short-lift unit. Loading height approx. 800mm. The carrier trays are transported to the unloading belt. On the unloading conveyor the carrier trays are taken through the separation device to the unloading stop position. There the unloading stop device is actuated and the carrier tray is automatically transported to the loading station.
Frame:
Belt length: Belt width:
Transport rollers: Drive:
Transport speed: Buffering capacity:
stainless steel approx. 4600mm
approx. 640 mm
driven friction rollers made of stainless steel three phase current gear motor
approx. 5 mlmin
7 carrier trays
Steam condenser SKI 4 1 5:
Dimensions: Filter fineness: Filter area: Fan: Material: Kohler:
steam condenser 2680 x 980 x 1110
EU 8
15.6 m2
Power 3.0 kW; IP 54 plastic (PP) epoxy resin coated
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Carbon water requirement: Carbon water temperature: Air flow: Monitoring:
max. 15 m 3 /h (on site)
Flow 25°C, 4 bar approx. 4,500 m 3 /h
differential pressure gauge
Vent condenser SKI 4.5:
Dimensions: vent condensor 2680 x 980 x 1110
filter fineness: EU 8
filter surface: 15.6 m2
Fan: power 3.0 kW; IP 54
Material: plastic (PP)
Cooler: coated with epoxy resin
Cooling water consumption: max. 15 m 3 /h (provided by the customer)
Cooling water temperature: Ventilation volume: Monitoring:
feed 25 °C, 4 bar {77 F)
approx. 4500 m 3 /h
differential pressure gauge
Control cabinet, control, operation:
The control cabinets are integrated into the frame of the cleaning system at both ends.
It contains the following components: Power supply unit
System control with 32 selectable sequence programs. Operating and monitoring elements on the control cabinet panel
Dimensions:
Material: Control: User interface: Mains connection: Connected load: Control voltage: Protection class:
2 floor 1600 x 400 x 1800 (L x W x H)
2 floor 1600 x 400 x 1800 (L x W x H) painted steel, RAL 7035, base RAL 5010
PC control in conjunction with Beckhoff PLC (commercial TFT display
400/230V, 50Hz 3 x L + N + PE
approx. 2x 200 kW (without options) 24VDC
IP 54
2
The system's design complies with the currently valid UW regulations and VDM regulations. The electrical design complies with the relevant VDE regulations, in particular VOE regulations 0100, 0113 and VGB 4.
1.1.22 Steering:
The control is done via Beckhoff IPC and commercially available TFT display
1.1.23 Software:
The software is designed to be flexible so that the transport device can approach any tank. Function times such as ultrasound, dwell times, dripping times, etc. can be entered separately by the operator for each program. The programs and parameter sets are edited on the system's control panel.
The program can be structured in such a way that individual channels can be skipped. The channel sequence must be ascending. In principle, different programs can be selected one after the other, but empty cycles can occur.
The temperatures of the tubs and the dryer are stored in parameter sets and cannot be changed abruptly.
Error messages are displayed in plain text on the control unit. The user interface is available in English and German (switchable).
washing programs:
The system has 32 washing programs and four parameter sets, the following parameters can be set:
Parameter:
program variable:
temperatures for the individual stations
-Detergent dosing of chamber 1 and 3
-Draining time for each tub
-US delay, US power, US frequency, US time, US mode
treatment time
-US operation during extension
-Goods movement (turning/swivelling)
-Lift-out function in chamber 7
-Functions of the vacuum dryer (intermediate ventilation/heating/boiling delay)
The program assignment is done via corresponding sensors at the loading position.
Switch cabinet, control, operation:
The switch cabinets are integrated into the installation frame at both ends of the frame. They contain the following components:
Electric current supply unit
Installation control system with 32 optional process programs Operating and monitoring elements at the switch cabinet panel
Dimensions:
Material: Control:
2 pieces 1600 x 400 x 1800 (L x W x H)
2 pieces 1600 x 400 x 1800 (L x W x H) steel, lacquered, RAL 7035, base RAL 5010 PC control in connection with Beckhoff-SPC
30
Operating panel:
Mains connection values: Connected power: Control voltage: Protection class:
standard TFT display
400/230V, 50Hz 3 x L + N + PE
approx. 2 x 200 kW (without optional equipment) 24 voe
IP 54
The installation is in compliance with the valid regulations on the prevention of accidents (UVV) and the valid German regulations. The electrical equipment is in compliance with the valid regulations VOE, in particular with regulations VOE 0100, 0113 and VGB 4.
1.1.22 Control:
Control by Beckhoff /PC and standard TFT display
1.1.23 Software:
The software is flexible and allows the transport unit to move to each chamber. Process times such as ultrasonic activity, process times, idle times, drip-off times etc. can be set separately for each program. Editing of the programs and of the parameter settings is possible at the operating panel.
The program can be structured so that individual chambers can be left out. The series of chambers used must be in ascending order. In principle, different programs can be started one after the other, however there can be empty cycles.
The temperatures in the tanks and in the dryer are defined by parameter settings and cannot be modified.
Malfunctions are indicated as text messages at the operating panel. The operating panel uses the English or the German language (can be selected).
Cleaning programs:
There are 32 optional cleaning programs available in the present installation, using 4 parameter settings. The following parameters are variable:
Parameters: -temperatures of the individual stations
-dosages of chemical cleaners in chambers 1 and 3
Program variables: -drip-off time for each chamber
-US delay, US power, US frequency, US time, US operating mode
-process time
-US operation during taking out of the tank
-movement of items (turning/waving)
-Lift out function in chamber 7
-functions of the vacuum dryer (intermediate ventilation/heating/delay in boiling)
The coordination of the programs is effected by sensors at the loading position.
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2.3. process description /
station 0: automatic loading track with cross discharge and loading stroke
Buffer capacity of the loading track 7 goods carriers
station 1: Chamber 1: Immersion cleaning 1 with Ultrasonic
Medium: on-site RO water with ELMA cleaner
Temperature: max. 70°C
Ultrasound: Multifrequency (program dependent) 14 W/I, floor and 2-sided sound
Movement of goods: rotation, Swinging Treatment time: free adjustable
Drip: freely adjustable (incl. turning/panning)
Bath maintenance: -Pump-filter unit (5µm)
station 2: Chamber 2: Flow coils 1 with Ultrasonic
Medium: on-site city water or RO water, or
blend with cleaner
Temperature: max. 70°C
Ultrasound: Multifrequency (program dependent) 14 W/I, floor and 2-sided sound
Movement of goods: rotation, Swinging Treatment time: free adjustable
Drip: freely adjustable (incl. turning/panning)
Bath maintenance: -Pump-filter unit (5µm)
station 3: Chamber 3: Immersion cleaning 2 with Ultrasonic
Medium: on-site RO water, or blend with cleaner
Temperature: max. 70°C
Ultrasound: Multifrequency (program dependent) 14 W/I, floor and 2-sided sound
Movement of goods: rotation, Swinging Treatment time: free adjustable
Drip: freely adjustable (incl. turning/panning)
Bath maintenance: -Pump-filter unit (3µm)
Station 4: Chamber 4: Flow Spill 2 with Ultrasonic
Medium: on-site city water or RO water, or
waste.
Additional partial quantity (approx. 10%) of demineralized water from the upper reaches of chamber 5
Temperature: max. 70°C
Ultrasound: Multifrequency (program dependent) 14 W/I, floor and 2-sided sound
Movement of goods: rotation, Swinging Treatment time: free adjustable
Drip: freely adjustable (incl. turning/panning)
Bath maintenance: -Pump-filter unit (3µm)
station 5: Chamber 5: VE-Flying pills 1 with Ultrasonic
Medium: on-site deionized water
Temperature: max. 70°C
Ultrasound: Multifrequency (depending on the program)
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Goods movement: Treatment time: Draining: Bath care:
14 W/1, floor and 2-side sound rotation, panning
freely adjustable
freely adjustable (including turning/swivelling)
-Pump filter unit (1 µm)
station 6 :
station 7 :
station 8 :
Chamber 6: Medium: Temperature: Product movement: Treatment time: Dripping:
Chamber 7: Medium: Temperature: Product movement: Treatment time: Dripping:
Chamber 8: Final vacuum: Other:
VE-Flow splashes 2 on-site demineralized water max. 70°C
Rotation, swivel freely adjustable
freely adjustable (including turning/swivelling)
VE-Flow splashes 3 on-site demineralized water max. 70°C
Rotation, swivel freely adjustable
freely adjustable (including turning/swivelling)
vacuum dryer
approx. 2 mbar
-Intermediate ventilation depends on the program
-integrated warm air dryer
-software-controlled boiling delay
-2 floor vacuum pumps alternately or simultaneously
-20 drying programs
station 9 :
station 0:
automatic unloading lift with cross-discharge and unloading track Buffer capacity of the unloading track 7 goods carriers plus reserve for the goods carriers in the system
automatic loading conveyor with loading unit and loading lift
Buffering capacity of loading belt 7 carrier trays
station 1 :
station 2:
Chamber 1: Medium: Temperature: Ultrasound:
Movement of items: Treatment time: Drip-off:
Bath care:
Chamber 2:
Medium:
Temperature: Ultrasound:
Movement of items: Treatment time: Drip-off:
immersion cleaning 1 with ultrasound customer-provided RO water with ELMA cleaner max. 70°G
multi-frequency (depending on program) 14 WI/, bottom and 2 side sound
turning, waving variable
variable (including turning/waving)
-pump filter aggregates (5 µm)
Flow rinsing 1 with ultrasound
customer-provided city water or RO water, or dilution with cleaner
max. 70°C
multi-frequency (depending on program) 14 Wit, bottom and 2 side sound
turning, waving variable
variable (including turning/waving)
'<'<
Bath care: -pump filter aggregates (5 µm)
Station 3:
Chamber 3: Medium: Temperature:
immersion cleaning 2 with ultrasound
customer-provided RO water, or dilution with cleaner max. 70°C
Ultrasound: multi-frequency (depending on program)
14 Wit, bottom and 2 side sound
Movement of items: turning, waving
Treatment time:
Drip-off: variable
variable (including turning/waving)
Bath care: -pump filter aggregates (3 µm)
Station 4:
Chamber 4:
Medium:
Flow rinsing 2 with ultrasound
customer-provided city water or RO water, or dilution
Temperature: additional quantity (approx. 10%) of DI water from overflow of chamber 5
max. 70 °C
Ultrasound: multi-frequency (depending on program)
Movement of items: 14 Wit, bottom and 2 side sound turning, waving
Treatment time: variable
Drip-off: Bath care: variable (incl. turning/waving)
-pump filter aggregate (3 µm)
Station 5:
Chamber 5: Medium: Temperature: Ultrasound:
DI flow rinsing 1 with ultrasound
customer-provided DI water max. 70 °C
multi-frequency (depending on program)
14 WI/, bottom and 2 side sound
Movement of items: turning, waving
Treatment time: variable
Drip-off: Bath care: µm) variable (including turning/waving)
-pump filter aggregate (1
Station 6:
Chamber 6:
DI flow rinsing 2
Medium: Temperature: customer-provided DI water max. 70 °C
Movement of items: turning, waving
Treatment time: variable
Drip-off: variable (including turning/waving)
Station 7:
Chamber 7:
DI flow rinsing 3
Medium: customer-provided DI water
Temperature: max. 70 °C
Movement of items: turning, waving
Treatment time: Drip-off: variable
variable (including turning/waving)
Station 8:
Chamber 8:
End vacuum:
Vacuum dryer
approx. 2 mbar
Miscellaneous: -intermediate ventilation depending on programs
-integrated hot air dryer
-software-controlled delay in boiling
-2 piece vacuum pump alternating or parallel
-20 drying programs
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station 9: Automatic unloading lift with unloading unit and unloading belt
Buffering capacity of the unloading belt 7 carrier trays plus reserve capacity for carrier trays that are still inside the installation
