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Detrex Stainless Steel 4 Stage Parts Washer 48″ x 15″ Computer Controls Eclipse Burners

Note*** NEW REPLACEMENT IN EXCESS OF $500,000.00!!!!!!!!!!!!!!!!!!

No expense spared on this build. All component are of the best quality including Touch Screen Computer Controls—-Eclipse Gas Burners

Manufactured in 1999

S/N 73769

Model SAB-131-GG

General Description:

The Model SAB-131-GG Inline Cleaning System is specifically designed to clean, rinse, and dry a variety of sizes of parts using an aqueous-alkaline process. The system consists of a 36” load extension, 3’-0” isolation vestibule, 9’-0” wash zone, followed by a series of three  (3) Deionized Water (DI) rinses, air knife, 10’-0” dry zone, followed by a 3’-0” unload conveyor extension. The following sections detail the operation and specifications of each zone, with machine controls of these sections.

Load Conveyor Extension 36” Prior to 36” Vestibule before entering Zone 1 Wash

The 36” long conveyor extension is located before the machinery entry vestibule. This conveyor extension allows the operator to place the parts on the conveyor and be transported through to the entry vestibule.

Zone 1: WASH ZONE 9’ 160 Deg. F

  • Wash zone is equipped with a 15 HP Stainless Vertical Pump 335 GPM  @ 80 PSI
  • Stainless Steel Bag Filter Housing with 100 Micron Bag
  • Liquid Level Control
  • Pump Temperature Alarms
  • Inlet and outlet plumbing connections
  • Quick Access Marine Type Clean-Out Door
  • Lift-off viewing door with window
  • Viewing lights
  • Eclipse Gas Burner and heat system with stainless steel burner tube and necessary gas controls
  • Digital Temperature Read Out
  • 800 Gallon Sump

Intermittent Zone 2’ with Air Knife

A 20 HP pressure blower is mounted at the end of the wash zone with one air knife each above and below the conveyor belt. The volume air in each air knife is controlled with individual adjustable dampers. The blower inlet is complete with an air filter to protect the blower and remove particulate from the air stream. The filter also serves as a silencer by reducing the noise level of the moving air.

20 HP Pressure Blower rated at 1000 CFM@ 65” w.c.

Stainless Steel Air Knives

Air inlet filter with silencer

Zone 3: Rinse

  • First rinse with RO Reverse Osmosis
  • 5 HP Stainless Vertical Pump 200 GPM
  • CPVC Spray Headers
  • Removable Spray nozzles
  • Liquid level control
  • Pump temperature alarm controls MAX 160 Deg. F
  • Inlet and outlet plumbing connections
  • Lift-off viewing door with window
  • Viewing lights

Zone 4: Rinse

  • Second rinse
  • 5 HP Stainless Vertical Pump 200 GPM
  • CPVC Spray Headers
  • Removable Spray nozzles
  • Liquid level control
  • Pump temperature alarm controls MAX 160 Deg. F
  • Inlet and outlet plumbing connections
  • Lift-off viewing door with window
  • Viewing lights
  • Gas heat system with stainless steel burner tube, Eclipse Burner
  • 420 Gallon Capacity

Zone 5: Rinse

  • 1 HP Stainless Vertical Pump 60 GPM
  • CPVC Spray Headers
  • Removable Spray nozzles
  • Liquid level control
  • Pump temperature alarm controls MAX 160 Deg. F
  • Inlet and outlet plumbing connections
  • Lift-off viewing door with window
  • Viewing lights
  • Gas heat system with stainless steel burner tube, Eclipse Burner
  • 100 Gallon Capacity

Zone 6: FINAL RINSE

After the product travels through the last rinse zone, it receives a spray of pure DI water flush. This DI flush consists of one spray header above and one spray header below the conveyor belt. Water to this section is provided by a remote located Deionized (DI) Water System

ZONE 6: Air Knife

  • A 20 HP pressure blower is mounted at the end of the final rinse zone with three air knives above and one below the conveyor belt.
  • 20 HP Pressure blower rated at 1000 CFM
  • Stainless Steel Air Knives
  • Air inlet filter with silencer

Zone 7: Dry Zone

As the product enters the dry zone it is subjected to heated air for drying of the water. The air is pulled from the bottom of the dry chamber and travels through stainless steel air ducts through a filter, gas heated burner assembly, through the blower, and through stainless steel ducting to the zone distribution headers. In essence, the product will be baked dry. An exhaust duct has been provided to allow the removal of the high humidity air and place the module under a slight negative pressure.

  • 20 HP pressure blower 4700 CFM
  • Indirect gas fired duct heater
  • High temperature control
  • Air inlet plenum
  • Ten upper air knives
  • Nine lower fixed air knives
  • Blower and temperature controls
  • Chamber exhaust
  • High Temperature 2 inch insulation
  • Blower and temperature controls

Specifications:

 Belt: 48” Wide x 15” Part Height Capacity

Machine Dimensions (Approx.)

  • Length: 50’-0”
  • Width: 9’ 10”
  • Height: 9’-6”
  • Control Panel: 8’4” x 1’-8”

Zones”

  • 3’ Load
  • 3’ Vestibule
  • 9’ Wash
  • 3’ Air Knife
  • 2’ Vestibule
  • 5’ Rinse
  • 2’ Vestibule
  • 5’ Rinse
  • 2’6” D.I. Rinse
  • 2’6” Air Knife
  • 10’ Dry Section
  • 3’ Off Load

HEAT SYSTEM:

  • Operating Temperature Max 160 Deg. F.
  • Initial Heat Up Time 60
  • Gas Heat
  • Required 2600 lbs./Hr

Equipped with:

  • 304 SS Construction
  • Max Conveyor Speed 75” Min
  • PLC Controls
  • Water Alarm Controls
  • Stainless 1” Insulated Cabinet Wash 2” Insulation dry
  • Stainless Steel Drip Pan
  • Bolted Clean-Out Door on wash sump
  • Pump and blower isolation mounts
  • Acoustical and thermal insulation on all modules
  • Steam Exhaust on Entrance, Wash, Dry, Exit 
  • 460 Volts 3 Phase 160 FLA

FOB, OH                          

 

 

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